Kato HO Locomotives

DH165K1A Board Replacement Decoder Fits Kato SD40-2, AC4400 1. Carefully remove the locomotive’s shell from the frame. Note the orientation for proper reinstallation (Figure 1). 2. Remove the four track power pickup wires clipped to the lightboard at mid point (Figure 1). 3. Unscrew the two screws securing the lightboard and lift it from the frame. (Figure 2) 4. Remove the lightboard by pulling it gently straight up, off the motor clips. (Figure 3) 5. Decoder installation is the reverse of what we’ve done so far. Snap the decoder into place over the motor clips. Be sure motor clips are ...

These instructions detail the installation of a wired Digitrax decoder (a DN140 in this example, but many wired decoders may be used) into an Atlas GP35 manufactured by Kato prior to September, 2007.  These units are marked "Japan" on the bottom of the locomotive.  Units marked "China" use a board replacement decodr such as the DN163A2.Installation DiagramNotes:A. Be sure motor leads (Gray & Orange) do not touch frames & have protective insulation in place.B. Be sure frame is straight & mechanism is correctly reassembled & can turn freely without binding.Wired Decoder Installation InstructionsFollow these steps for decoder installation with either ...

Note: These instructions cover the hardwired installation of any Digitrax decoder with wires into a Kato GP35 H0 Diesel. Currently, the recommended decoder for current production GP35's from Kato are the DH163K0 board replacement decoder.  Using the board replacement decoders are much simpler and cleaner installation than the one described here.Tools Needed for Decoder InstallationYou'll need a few simple tools:1. A soldering iron, preferably temperature controlled.2. Solder3. Screwdriver4. Small diagonal cutters for cutting and stripping small wire5. TweezersMotor Isolation for Kato GP35Carefully remove the loco's shell and weight.To isolate the motor, disconnect the brass strips (motor brushes) from the track pick up ...

The DH165K0 is set up at the factory to control six function outputs. The DH165K0 is configured to control the forward-headlight F0F/white lead and reverse-headlight F0R/yellow lead for directional lighting. These two headlight function leads are current regulated for LEDs or lamps, with factory setting of approx 15mA, with no resistors required. Cut the ADJ link to increase headlight current to approx 30mA- see fig 5. Functions F1 (Green), F2 (Violet), F3 (Brown) and F4 (White/Yellow) are full track voltage and can be used by soldering a wire from the pad for the function you wish to use to the ...

Preparation 1. Carefully remove the locomotive's shell from the frame. Note the orientation for proper reinstallation. (Figure 1) 2. Remove the four track power pickup wires clipped to the lightboard (2 on each side) (Figure 2) Carefully pull the brass motor clips from under the track power "staples" on the lightboard. 3. Unscrew the lightboard screws to release PCB from the frame. Decoder Board Installation 4. Physically secure the DH165K0 decoder PCB with the lightboard screws. 5. Attach the four track power pickup wires by shortening and stripping each wire (2 on each end) and soldering these wires to each ...